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BUSINESS

Smart Factory

Introduction of MES based on Lot management Establishing E2E connectivity,
laying the foundation for system-based production

Building GSTEC MES

  • Introduction of MES based on lot management
  • Establishing an E2E linked system
  • Management from work order to shipment through the system

Introduction of vision inspection equipment

  • Introduction of vision inspection equipment for L/F products
  • Conducting inspections for appearance and dimensions

Infrastructure establishment

  • Network construction, smart devices, servers, etc.
  • Laying the Foundation for Building a Smart Factory

Injection machine interface

  • For L/F product production injection molding machines
  • Gathering information on production conditions

Integration of pre-built systems

  • Existing POP information interface
  • Yield, facility temperature information

LS ELECTRIC E2E connection

  • Raw material CoA information
  • Resin inspection/Test report information
  • Impact strength (Izod), heat deflection temperature, tensile strength, flexural strength, flexural modulus, ash content, moisture content, flame retardancy, etc.
  • Injection facility information
  • Mold/cylinder/hopper temperature, mold number
  • Molding pressure, injection speed, packing pressure/cooling time, etc.
  • Quality inspection information
  • OQC inspection results
  • Vision facility inspection results: Appearance and dimensions

Laying the foundation for a transformation from worksite-based production to system-based production Securing traceability and strengthening the management/quality system through it

Smart factory table

AS-IS
(Work site-based production)

TO-BE
(System-based production)
Production planning and work orders
  • Establish production plan in Excel, print out on paper and deliver the line
  • Oral production instructions
 Establishment of production plan
and work order through MES system
Production history and quality control
  • Manually recording in production reports, etc.
  • Production performance, defects, non-operation, mold, quality inspection information, etc.
 Information input in the MES system
and use of reports
Traceability and raw material management
  • Difficulties in securing traceability
  • Raw material management by handwriting records, etc.
 Raw material management by traceability
securing system through Lot ID